Fly Ash Brick Manufacturing Machine – A Revolution in New Age Construction

 

Fly Ash Brick Manufacturing Machine – A Revolution in New Age Construction

 

Introduction

In India’s rapidly growing construction industry, cost efficiency and sustainability are no longer options – they are inevitable. While the government and public sector are both promoting green building materials, the fly ash brick is proving to be a game-changer alternative to the conventional clay brick.

The hub of this change is the Fly Ash Brick Making Machine, an advanced solution to produce top-notch, uniform, and durable bricks in bulk. Ultra Tile Machine, a leading manufacturer and exporter in India, offers state-of-art machinery that maximizes efficiency, profitability, and sustainability for builders, contractors, and entrepreneurs.

What is Fly Ash Brick Making Machine?

A fly ash brick machine is a device employed to produce bricks from a combination of:

• Fly Ash (thermal power station waste product) 
• Cement 
• Sand 
• Stone Dust 
• Lime (optional in some models) 

These raw materials undergo high hydraulic pressure and vibration to produce strong, eco-friendly, and uniform bricks.

👉 Available in manual, semi-automatic, and automatic forms depending on production size and cost.

Why Use Fly Ash Bricks? (Advantages Over Traditional Clay Bricks)

• ✅ Eco-Friendly – Utilizes industrial waste product (fly ash), reducing pollution and saving arable land. 
• ✅ High Strength & Durability – Same shape with compressive strength of 7.5–12 MPa, higher than clay bricks. 
• ✅ Cost-effective – Requires less mortar and plaster. 
• ✅ Fire & Water Resistant – Excellent thermal insulation and low water uptake. 
• ✅ Even Finish – Uniform size ensures faster construction and less plastering cost. 
• ✅ Government Support – Subsidies and incentives for green building products. 

👉 Because of these advantages, fly ash bricks are widely used in residential complexes, commercial projects, highways, industries, and govt. housing schemes.

Features of Ultra Tile Machine – Fly Ash Brick Making Machines

• High Output Capacity – 2,000 to 10,000 bricks per shift 
• Hydraulic Compaction Technology – Strong & crack-free bricks 
• Low Power Consumption – Energy efficient motors 
• Durable Steel Structure – Long service life 
• Automation Options – Semi & Fully Automatic available 
• User-Friendly Design – Easy operation & maintenance 
• Customizable Molds – Different block & brick sizes 

Technical Specifications (Generic Models)

• Production: 2,000 to 10,000 bricks/shift 
• Automation: Semi-Automatic / Fully Automatic 
• Standard Brick Size: 230 x 110 x 75 mm 
• Hydraulic Pressure: 150–200 tons 
• Raw Materials: Fly Ash, Cement, Sand, Stone Dust 
• Warranty: 1 Year (with after-sales support) 

Applications of Fly Ash Bricks

• ✅ Residential Housing Projects 
• ✅ Commercial Complexes & Shopping Malls 
• ✅ Government Housing Schemes (PMAY etc.) 
• ✅ Industrial Buildings & Factories 
• ✅ Pavements, Boundary Walls & Landscaping 
• ✅ Schools, Hospitals & Urban Infrastructure 

Cost & Profitability of Fly Ash Brick Making Machine

Initial Investment: ₹8 Lakhs – ₹30 Lakhs (depends on type & automation)
Production: 2,000 – 10,000 bricks per shift
Selling Price: ₹5 – ₹7 per brick
Profit Margin: High ROI due to low-cost raw materials (fly ash is free/subsidized) + huge demand

👉 With govt. mandates on eco-friendly construction, the fly ash brick industry is highly profitable.

Why Choose Ultra Tile Machine?

• ✅ ISO-Certified Quality Standards 
• ✅ Advanced Hydraulic & Vibration Technology 
• ✅ Long-lasting, Low Maintenance Machines 
• ✅ Free One-Year Warranty + After-Sales Service 
• ✅ Trusted by Builders, Contractors & Govt. Agencies 
• ✅ Pan-India & International Export Network 

👉 Not just equipment – we provide a complete business solution for your success in the fly ash brick industry.

Frequently Asked Questions (FAQs)

Q1. What is the price of a fly ash brick manufacturing machine in India?
➡ ₹8 Lakhs to ₹30 Lakhs, depending on capacity & automation.

Q2. How many bricks can it produce in a day?
➡ 2,000 – 10,000 bricks per shift (model-based).

Q3. Do fly ash brick plants get government subsidy?
➡ Yes, as part of green building promotion policies.

Q4. What raw materials are required?
➡ Fly Ash, Cement, Sand, Stone Dust (lime optional).

Q5. Are fly ash bricks better than clay bricks?
➡ Absolutely! They are stronger, eco-friendly, durable, and cost-effective.

Conclusion

The future of construction lies in eco-friendly and cost-effective materials, and fly ash bricks are leading the way. Investing in a Fly Ash Brick Making Machine is not just about brick production – it’s about building a sustainable and profitable business.

Ultra Tile Machine ensures top-quality machinery, unmatched support, and reliable service to help entrepreneurs, contractors, and builders succeed in this booming industry.

👉 If you’re planning to set up a Fly Ash Brick Plant or upgrade your existing facility, contact Ultra Tile Machine today for the best prices and high-performance machines.